Core filling snack production line
This core-filled snacks production line can complete all processes once with a high degree of automation, from raw material preparation, extruding, core filling, forming, cutting, spraying, flavoring to receiving the finished products.
Features
1. Reasonable design, high stability, flexible configuration, easy operation and high degree of automation.
2. Accurate parameter control and perfect process ensure the stability of the quality of the final product.
3. Wide application range of raw materials, such as corn, rice, wheat, potato, rye and many other products.
4. Different models and configurations for producing different products.
5. The main motor adopts advanced frequency speed regulation technology, which ensures strong power and stable operation.
sample
In addition to the core-filled snacks, this puffing line can also produce rice crust, crackers, breakfast cereal, cornflakes, etc. After puffing, the snacks have a crispy quality and unique taste, are easy to digest and convenient to carry, making them the ideal leisure food.
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parameter
Raw material preparation -> fourfold mixing – conveying – extruding -> core filling -> cutting -> conveying -> drying -> oil spraying -> flavouring -> packaging
Model | LTSP65 | LTSP70 |
Install Performance | 65kw | 110kw |
Consumption Performance | 42kW | 77kw |
Performance | 120-150kg/h | 220-260kg/h |
Dimensions | 19000*1300*2200mm | 22000*1300*2200mm |
Core-filled snacks production machines
1, Flour mixer: Mix the raw materials such as corn flour, wheat flour and rice flour, etc. with a certain amount of water evenly and sufficiently.
2. Material feeding machine: It is a screw conveyor with an electric motor. Fill the mixed materials into the feeding hopper of the extruding machine to ensure the convenient and efficient loading.
3. Twin screw extruder for food: Choose the right extruder according to the capacity. The raw materials fall from the feeding hopper into the extruding system. Under the action of high temperature and high pressure, the products are squeezed out. We can provide different configurations for producing
different products.
4. Core filler: The puff filling machine is used to inject the core materials into the hollow tubular snack immediately after it is produced from the extruder. The core materials can be peanut butter, chocolate cream, maltose, etc.
5. Cutting machine: It is used to cut the snack with core material. The length can be adjusted from 2cm to 20cm.
6. Elevator: It transports the snack into the oven.
7. Multi-layer oven: The oven is mainly an electric type. The temperature is automatically adjusted from 0°C to 200°C through the control cabinet. There is a double-layer stainless mesh bag inside. The baking time is adjusted according to the speed. After baking, the main ingredients and core materials penetrate each other, which improves the taste, reduces moisture and extends the shelf life.
8. Auto Flavoring Line: There are the octagonal drum, single drum and double drum flavoring. According to the capacity and product characteristics, we also have oil spraying, sugar spraying and coating equipment for your choice.
frequently asked Questions
A core-filled snack production line is a production system for producing snacks with a filled core. These snacks usually have an outer shell made of dough or similar material, with a filling inside, which can be sweet or savory.
Commonly made snacks include filled biscuits, cookies, pastries, cakes, puffed snacks, and various types of filled bread or buns.
Depending on the product, the fillings can be sweet (chocolate, fruit jam, cream) or savory (cheese, meat, vegetables).
Yes, the production line can be adapted to produce different types of snacks by changing the extruder nozzles and filling machines and adjusting the baking times and temperatures.
Capacity varies depending on specific machine and product specifications, but can range from hundreds to thousands of units per hour.
Yes, production lines can often be customized to meet specific requirements, such as different snack shapes, sizes and filling types.
Yes, most production lines can be integrated into existing mixing, packaging and distribution systems to streamline the manufacturing process.